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When storing or using an acetylene cylinder, place the edge of the valve up to prevent acetylene leak.
- - Hazard Work
Gas container
- - Gas containers should be fixed by using a strap or chain to a safe object (wall, heavy experimental desk, etc.) before using or storing them.
- - If they are not used, always cover them.
- - When transporting a gas container, cover it and use a safe cart.
- - Do not use flammable articles near gas containers.
- - Do not apply grease or lubricant to gas containers or various joints. It may explode when mixing with oxygen.
- - Before using a gas, check if there are no leaks.
- - Containers should be regularly inspected.
- - Do not use an adapter to connect a regulator. Use a proper regulator considering the gas characteristics.
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Use pipes and regulator components proper for the gas to use. In case of hydrogen, an incompletely sealed state may cause a leak or explosion.
Use pipes and regulator components proper for the gas to use. In case of hydrogen, an incompletely sealed state may cause a leak or explosion.
When handling a combustible substance with a vacuum device, if the material is leaked from a pressure device, it is mixed with the air and an explosion may occur.
A gas should be discharged to a hood or an outlet. If pump oil is contaminated, replace it.
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The waste oil collected should be treated in a specified waste storage.
- - Check if the vacuum system has a cooling trap.
- - Use a container that can withstand internal pressure. Install a protective film to prevent container rupture.
- - Before shutting off a pump, close the valve between the pump and the container to prevent the pump oil from flowing back into the system.
- - Cover moving parts of a pump (belts, shaft connection, etc.).
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Vacuum oven
A dry oven is used in various ways such as removing water or solvents from samples ad drying laboratory glassware. If a solvent is not properly discharged or
not used in the hood, the volatile substance may be released into the laboratory and the toxic gas may accumulate. A small amount of vapor may accumulate in the oven and
form an explosive mixture with the air. When a toxic, volatile, or explosive chemical is dried in the oven, special measures should be taken to discharge it to the hood.
In order to prevent the oven from exploding and destroying an object in the oven, it is recommended to use an oven in which the fuse blows.
In addition, it is proper to use a bimetal or alcohol thermometer for the oven rather than a mercury thermometer.
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Rolling mill
Be careful when working near a machine that requires strong power. Do not wear loose clothes, rings, jewels, etc., but
have your hair tidy and wear safety glasses. Do not put a specimen into a rolling mill by hand, but use wooden sticks or tongs.
Do not work alone as much as possible. Workers should be able to easily operate the stop and reverse emergency switches at all times.
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Overhead traveller crane (Hoist)
An overhead traveller crane (hoist) is a convenient cargo handling gear that anyone can easily operate. However, a forcible operation may cause its malfunction. As it usually handles heavy objects,
risk factors exist around the machine. In addition, it is installed on the ceiling, even a screw separated from the hoist may lead to disaster.
However, most of these malfunctions or accidents can be prevented by extra care in handling or regular inspection of the machine.
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Precautions
- - Do not load more than the specified size.
- - Move the hoist just above the center of gravity of the load, and lift it.
- - Operate the hoist quietly and avoid sudden stops.
- - Do not hoist a load with a person.
- - Regularly inspect an overhead traveller crane (hoist).
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Oil-hydraulic press
An oil-hydraulic press itself is highly hazardous. Thus, before its use, regularly inspect it.
When using an oil-hydraulic press that crushes or casts an object, wear protective suits and face shield and install a synthetic resin shield on the press.
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Precautions
- - Check the surroundings before work and check if the brake is well operated.
- - When replacing or installing the mold, firmly set in the correct position.
- - Do not remove the safety devices.
- - When leaving the workplace, stop the machine operation.
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Grinder
A grinder causes accidents mainly because the grindstone is shattered, or the grinding power is splattered to the eyes, or the hand touches the grinder. In particular, the first and second cases are very risky.<br />The main cause of grindstone breakage is the stone itself. The stone is cracked or its balance or the diameter of its holes is not matched with the shaft.
The main cause of grindstone breakage is the stone itself. The stone is cracked or its balance or the diameter of its holes is not matched with the shaft.
To prevent damage caused by the rotation or breakage of a grindstone, use a strong cover to absorb the energy of stone debris.
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Precautions
- - Use a cover proper for the grinder type. The cover strength should be enough to withstand the impact of the breakage of the grindstone.
- - The cover should have a proper exposure angle according to the grinder type.
- - The diameter of the flange should be a third or longer than the diameter of the grindstone.
- - Attach a transparent plant to prevent spit splashing.
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Furnace
As a furnace is hot inside and outside, wear heatproof clothes and heat-resistant gloves. Use tongs and wear safety glasses and face shield.
When a specimen is cooled in the air, a warning sign that says "Very Hot" should be placed in front of the specimen. Keep first aid equipment in place. If a person is burned, take emergency measures.
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Laser unit
As laser emits a powerful laser beam, if you directly look at the ray, your retina may be burnt and you may become blind. In addition, you may suffer from severe burns.
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Precautions
- - When handling the laser, WEAR safety glasses for shading.
- - Unexpected reflected lights may come into your eyes. Thus, pay attention to the direction of the light emission and check if there is a wall that reflects the rays.
- - It is recommended to cover the entire body of a laser unit.